C square offers a wide range of industrial automation services designed to optimize manufacturing processes and improve system efficiency. Our expertise includes PLC programming, HMI and SCADA integration, control panel design, and complete automation system implementation. We provide reliable solutions tailored to meet the evolving needs of modern industries.
Retrofiting & Automation
We upgrade legacy control systems with modern PLC-based automation solutions to improve reliability, efficiency, and maintainability. Our retrofitting services replace outdated relay logic and obsolete hardware with advanced control platforms. This extends machine life while reducing downtime and operational risks.
- Old machine upgrade to PLC system
- Relay logic to PLC conversion
- Control panel modernization
- Obsolete system replacement
- Energy efficiency improvement
PLC Programming
We develop customized PLC programs for machine control, process automation, and system integration across industries. Our solutions ensure precise operation, flexibility, and scalability for evolving production needs. We support multiple PLC platforms including Delta, Siemens, Mitsubishi, and Allen-Bradley.
- Ladder logic programming
- Machine sequence development
- PID control programming
- Debugging & troubleshooting
HMI & SCADA
We design intuitive HMI and SCADA systems for real-time monitoring, control, and visualization of industrial processes. These systems improve operator efficiency, enable quick fault detection, and provide centralized system supervision. Remote monitoring and data logging capabilities are also integrated.
- HMI screen design
- SCADA system development
- Alarm & event configuration
- Data logging setup
- Remote monitoring systems
VFD/ Drive Services
We provide installation, configuration, and troubleshooting of VFDs and motor drive systems for energy-efficient motor control. Our services optimize speed regulation, reduce power consumption, and improve machine performance. We support integration with PLC and automation systems.
- VFD installation
- VFD commissioning
- Parameter setting
- Speed control tuning
- Drive troubleshooting
Control panel work
We design and manufacture industrial control panels for automation, machine control, and power distribution applications. Panels are built using high-quality components and follow industry safety standards. Complete panel wiring, assembly, and onsite installation support are provided
- Panel design (AutoCAD/EPLAN)
- Panel assembly
- Wiring (crimping, lugging)
- MCC / PCC / VFD panel setup
- Panel testing
Maintenance & Troubleshoot
We offer preventive maintenance and troubleshooting services to ensure uninterrupted operation of automation systems. Our engineers quickly identify faults in PLC, drives, HMIs, and control panels. This helps minimize downtime and improves system reliability.
- Breakdown maintenance
- Preventive maintenance
- PLC/HMI/VFD fault finding
- AMC (Annual Maintenance Contract)
- Emergency service
Industrial Communication
We implement reliable industrial communication networks between PLCs, HMIs, drives, and field devices. Our expertise includes Modbus, Ethernet/IP, Profibus, and other industrial protocols. These solutions ensure seamless data exchange and system integration.
- Modbus RTU / TCP setup
- Profibus / Profinet configuration
- Ethernet/IP communication
- PLC to HMI connection
- Remote access setup
Machine Automation
We provide customized automation solutions for special-purpose machines and production lines. Our services improve productivity, accuracy, and operational safety through intelligent control systems. Solutions are tailored to meet specific customer requirements.
- SPM automation
- Conveyor automation
- Packaging machine automation
- Process automation
- Sensor & actuator integration
Industry 4.0 & Data systems
We enable smart manufacturing by integrating Industry 4.0 technologies such as data acquisition, remote monitoring, and production analytics. Our solutions help industries track performance in real time and make data-driven decisions. Cloud connectivity and dashboard visualization can also be implemented.
- Production data logging
- OEE monitoring
- IoT integration
- Cloud connectivity
- Energy monitoring
Safety Systems
We design and implement industrial safety systems to protect personnel, equipment, and production processes. Our solutions include safety PLCs, interlocks, emergency stop systems, and compliance with industrial safety standards. This ensures safe and reliable plant operation.
- Safety PLC programming
- Emergency stop system
- Interlock systems
- Safety relay wiring
- Industrial safety compliance
Testing & Commissioning
We provide complete testing and commissioning support for automation systems before production startup. This ensures correct installation, stable performance, and seamless integration with existing equipment. Our team verifies system functionality under real operating conditions.
- Trial runs
- System validation
- Final commissioning
Training & Documentation
We deliver operator and maintenance training programs to help teams efficiently manage automation systems. Detailed technical documentation, wiring diagrams, and program backups are also provided. This ensures smooth system operation and long-term support readiness.
- Operator training
- Maintenance training
- Technical documentation
- SOP preparation